How to Smoke on A Charcoal Grill?

23 minutes read

Smoking food on a charcoal grill is a delicious way to infuse flavors into your dishes. Here's a step-by-step guide on how to smoke on a charcoal grill.

  1. Set up a two-zone fire: Start by arranging your charcoal in a pyramid shape on one side of the grill. Light the charcoal and let it burn until it turns gray and ashed over. Push the coals to one side of the grill, creating a hot direct heat zone and leaving the other side empty for indirect heat.
  2. Preheat the grill: Close the lid and let the grill preheat for about 10-15 minutes. This helps ensure that the grill is at the desired temperature before you start smoking.
  3. Soak wood chips or chunks: While the grill is preheating, soak your preferred wood chips or chunks in water for about 30 minutes. This helps them produce more smoke and last longer during the cooking process.
  4. Add the wood chips or chunks: Drain the soaked wood chips or chunks and place them directly on the hot charcoal in the direct heat zone. The smoke will start to billow as the wood heats up. Don't forget to wear heat-resistant gloves while handling the coals and wood.
  5. Customize your smoke: You can experiment with different wood flavors to achieve your preferred smoke flavor. Popular choices include hickory, mesquite, apple, cherry, and oak. Each wood variety imparts a unique aroma and taste.
  6. Adjust the airflow: Control the airflow to maintain the desired temperature. Close the grill's vents partially to reduce oxygen flow and lower the temperature, or open them wider if you need more heat. A thermometer can help you monitor the temperature inside the grill.
  7. Prepare the food: While waiting for the grill to reach the desired smoking temperature (typically between 225-275°F or 107-135°C), prepare the food you'll be smoking. Apply dry rubs, marinades, or brines to enhance the flavor.
  8. Place the food on the grill: Once the grill has reached the desired temperature, place the food on the grate over the empty indirect heat zone. Make sure the food is not directly over the hot coals to prevent burning.
  9. Monitor and maintain: Throughout the smoking process, keep an eye on the temperature and the amount of smoke produced. Adjust the vents as necessary to maintain consistent heat and smoke levels. Add more soaked wood chips or chunks as needed to continue generating smoke.
  10. Cook the food: Smoke the food slowly and patiently. The cooking time varies depending on the type and size of the food. Use a meat thermometer to ensure your meats are cooked to the desired internal temperature.
  11. Baste or glaze (optional): If desired, you can baste or glaze your food during the last 30 minutes to an hour of cooking. This adds another layer of flavor and creates a delicious crust.
  12. Rest and serve: Once cooked, remove the food from the grill and let it rest for a few minutes to allow the juices to redistribute. Slice, serve, and enjoy your delicious smoked creations.


Remember to prioritize safety when smoking on a charcoal grill. Use heat-resistant gloves, long utensils, and always keep a fire extinguisher nearby.

Best Charcoal Grills of December 2024

1
Royal Gourmet CC1830SC Charcoal Grill Offset Smoker with Cover, 811 Square Inches, Black, Outdoor Camping

Rating is 5 out of 5

Royal Gourmet CC1830SC Charcoal Grill Offset Smoker with Cover, 811 Square Inches, Black, Outdoor Camping

  • 811 Square Inches: Includes 443 sq. in. porcelain-enameled steel wire cooking grates, 184 sq. in. chrome-plated warming rack and 184 sq. in. offset smoker.
  • Tasty Smoke Flavors: The offset smoker is firmly attached to grill to ensure good circulation of heat and smoke. Easy to open side door to add charcoal and remove ashes; air vent stokes fire instantly.
  • Adjustable Pan: 2-level height-adjustable charcoal pan creates better heat control and holds up to 4.4 lbs. of coal.
  • Temperature Monitor: Lid-mounted thermometer gauge helps check and monitor the cooking temperature and you can cook with great confidence.
  • Grill Cover Included: Made of heavy-duty fabric, the cover protects your grill from elements and withstands the harshest weather.
  • Ample Space: Front and side tables offer workspace for seasonings and grilling tools. The bottom shelf provides extra storage space and holds up to only 20 lb. accessories when they are evenly distributed.
2
Weber Original Kettle 22-Inch Charcoal Grill

Rating is 4.9 out of 5

Weber Original Kettle 22-Inch Charcoal Grill

  • Stay true to the modern version of the kettle that started it all—the Original Kettle, invented by Weber’s founder, and loved around the world. Its ultra-durable, porcelain-enameled lid and bowl retain heat, while the damperseasily adjust for precise temperature control. With a One-Touch cleaning system for easy cleanup after a long day of grilling, the Original Kettle will always be the grill built for everyone
  • Holds up to 13 burgers made with a Weber burger press
  • One-Touch cleaning system provides hassle-free ash cleanup.Removable, aluminum ash catcher
  • Porcelain-enameled lid and bowl Retain heat, and won’t rust or peel
  • Use the lid hook to avoid placing the lid on the ground while grilling
  • Dampers allow you to easily control the temperature inside your grill
  • 3D interactive assembly instructions for this product are available through the free BILT app.
3
Char-Griller E1515 Patio Pro Charcoal Grill, Black

Rating is 4.8 out of 5

Char-Griller E1515 Patio Pro Charcoal Grill, Black

  • CHARCOAL GRILL - Barrel style BBQ Grill with heavy duty steel construction and powder coating finish, the perfect grilling solution for small decks, backyards, and patios
  • LARGE COOKING AREA - 250 square inch total cooking area delivers exceptional taste and charcoal flavor
  • BARBECUE GRILL FEATURES - Thick Cast Iron Cooking Grates, Bottom Storage Rack, Heavy-Duty Steel Construction, Side Air Vent, Stay Cool Wood Handle, Wheels for Easy Mobility, and Side Shelf Workstation with Barbecue Tool Storage Hooks
  • EASY TO ASSEMBLE & CLEAN - Assembles easily and quickly cleans up after use with the Easy Dump Ash Pan
4
Royal Gourmet CC1830 30 Barrel Charcoal Grill with Side Table, 627 Square Inches, Outdoor Backyard, Patio and Parties, Black

Rating is 4.7 out of 5

Royal Gourmet CC1830 30 Barrel Charcoal Grill with Side Table, 627 Square Inches, Outdoor Backyard, Patio and Parties, Black

  • 627 Smoking Space: 443 sq. in. porcelain-enameled steel wire cooking grates with 184 sq. in. chrome-plated steel wire warming rack offer enough space to cook.
  • Heat Control: Close the side air vent completely that cuts off the oxygen flow to help extinguish coals and adjust the smoke stack for extra heat control.
  • Adjustable Fire Grates: 2-level height-adjustable fire pan ensures more controlled cooking and holds up to 6 lbs. of coal.
  • Temperature Monitor: Lid-mounted thermometer gauge helps check heat fluctuations for confident grilling.
5
Royal Gourmet CD1824M 24-Inch Charcoal Grill, BBQ Smoker with Handle and Folding Table, Perfect for Outdoor Patio, Garden and Backyard Grilling, Black, Medium

Rating is 4.6 out of 5

Royal Gourmet CD1824M 24-Inch Charcoal Grill, BBQ Smoker with Handle and Folding Table, Perfect for Outdoor Patio, Garden and Backyard Grilling, Black, Medium

  • Spacious Cooking Area: 384 sq. in. porcelain-enameled steel wire cooking grates and 106 sq. in. stainless steel warming rack provide a total of 490 sq. in. cooking space respectively, serving up to 10 people.
  • Height-adjustable Charcoal Pan: The crank handle controls the distance between the charcoal pan and food for fine-tuning temperature and regulating heat. The charcoal pan holds charcoal up to 4.5 lb. for each use.
  • Convenient Access Door: Front charcoal access door with heat-resistant spring handle provides more convenience for adding charcoal and controls heat loss to a minimum during cooking.
  • Built-in Thermometer Gauge: The lid-mounted thermometer indicates the temperature changes precisely in real-time.
  • Air Flow: Two adjustable air vents control air circulation to enhance sufficient burning of charcoal for efficient smoking.
6
Royal Gourmet Barrel Charcoal Grill with Front Storage Basket, Backyard BBQ Party and Outdoor Cooking Grill on Clearance Prime with Wheels, Black, CC1830T

Rating is 4.5 out of 5

Royal Gourmet Barrel Charcoal Grill with Front Storage Basket, Backyard BBQ Party and Outdoor Cooking Grill on Clearance Prime with Wheels, Black, CC1830T

  • Additional Cooking Options: The charcoal grill can meet your versatile cooking demands by slow smoking or grilling ribs, veggies, lobster tails, or other preferred ingredients.
  • Ample Cooking Area: To accommodate 23 hamburgers at once, there are 443 sq. in. porcelain-enameled steel wire cooking grates and a 184 sq. in. chrome-plated steel wire warming rack as a secondary heating area.
  • Impressive Storage: Store seasonings in the front basket, hang some cooking utensils on the integrated hooks, place plates and other food on the side tables, and meanwhile put your charcoal on the bottom storage shelf.
  • Adjustable Charcoal Pan: Easily control the distance between food and fire with the lifting handle to regulate cooking temperature, which also saves fuel in the meantime.
  • Heat Control: Customize your desired temperature by twisting the air damper and smoke stack, thus getting the best cooking results.
7
Weber Original Kettle Premium Charcoal Grill, 22-Inch, Black

Rating is 4.4 out of 5

Weber Original Kettle Premium Charcoal Grill, 22-Inch, Black

  • Holds up to 13 burgers made with a Weber burger press; Built-in lid thermometer. Rust-resistant aluminum dampers
  • One-Touch cleaning system with high-capacity ash catcher provides hassle-free ash cleanup
  • Porcelain-enameled lid and bowl retain heat, and won’t rust or peel
  • Use the lid hook to avoid placing the lid on the ground while grilling
  • Cooking grate is hinged for easily adding charcoal while grilling
8
Royal Gourmet CC1830S 30" BBQ Charcoal Grill and Offset Smoker | 811 Square Inch cooking surface, Outdoor for Camping | Black

Rating is 4.3 out of 5

Royal Gourmet CC1830S 30" BBQ Charcoal Grill and Offset Smoker | 811 Square Inch cooking surface, Outdoor for Camping | Black

  • 811 Square Inches: Includes 443 sq. in. porcelain-enameled steel wire cooking grates, 184 sq. in. chrome-plated warming rack and 184 sq. in. offset smoker.
  • Tasty Smoke Flavors: The offset smoker is firmly attached to grill to ensure good circulation of heat and smoke. Easy to open side door to add charcoal and remove ashes; air vent stokes fire instantly.
  • Adjustable Pan: 2-level height-adjustable charcoal pan creates better heat control and holds up to 4.4 lbs. of coal.
  • Temperature Monitor: Lid-mounted thermometer gauge helps check and monitor the cooking temperature and you can cook with great confidence.
9
Dyna-Glo DGN576SNC-D X-Large Premium Dual Chamber Charcoal Grill

Rating is 4.2 out of 5

Dyna-Glo DGN576SNC-D X-Large Premium Dual Chamber Charcoal Grill

  • Removable firebox divider for single or dual cooking zone
  • Primary cooking area is 576 square inches
  • Secondary cooking area is 240 square inches
10
Royal Gourmet CC1830W 30 Barrel Charcoal Grill with Side Table, 627 Square Inches, Outdoor Backyard, Patio and Parties, Black

Rating is 4.1 out of 5

Royal Gourmet CC1830W 30 Barrel Charcoal Grill with Side Table, 627 Square Inches, Outdoor Backyard, Patio and Parties, Black

  • Spacious Cooking Area: Includes 443 sq. in. porcelain-enameled steel wire cooking grates, 184 sq. in. chrome-plated steel wire warming rack, and 184 sq. in. offset smoker.
  • Offset Smoker: Use the side fire box to get tasty and authentic smoky flavors in the main chamber. Smoking, grilling, or searing all will be your choices.
  • Adjustable Charcoal Pan: 2-level height-adjustable charcoal pan ensures better heat control and holds up to 4.4 lb. of coal.


What are some common smoking techniques for charcoal grills?

  1. Direct grilling: This is a common technique where the charcoal is spread in an even layer and the food is placed directly over the hot coals. It creates a direct heat source and is ideal for cooking foods that require high heat and minimal cooking time, like burgers, steaks, and kebabs.
  2. Indirect grilling: This technique involves arranging the charcoal on one side of the grill and placing the food on the other side. The lid of the grill is then closed, allowing the heat and smoke to circulate around the food, cooking it slowly and evenly. It is great for cooking larger cuts of meat, like roasts or whole chickens.
  3. Smoking: To add a smoky flavor to the food, wood chips, chunks, or pellets are soaked in water and then added to the hot charcoal. The lid is closed, and the heat and smoke infuse into the food, giving it a unique smoky taste. Smoking is ideal for foods like briskets, ribs, fish, and vegetables.
  4. Two-zone grilling: This technique creates both direct and indirect heat zones on the grill. One side of the charcoal grill is packed with hot coals for direct grilling, while the other side is left empty for indirect grilling. This allows you to sear food over direct heat and then finish cooking it slowly on the cooler side, giving you more control over the level of doneness.
  5. Minion method: This method is often used for long smoking sessions. It involves arranging a small amount of lit charcoal on top of a larger amount of unlit charcoal in a charcoal chimney or a designated area in the grill. As the lit coals gradually ignite the unlit ones, they provide a steady and consistent source of heat over an extended period.
  6. Foil packet smoking: Wood chips or chunks can be soaked, drained, and wrapped in aluminum foil, creating a packet with holes poked into it. These packets are then placed directly on the hot charcoal, and the smoke is released gradually during the cooking process. This method is useful for adding smoky flavors to grilled vegetables, seafood, or smaller cuts of meat.


Remember to always follow safety precautions when working with charcoal grills and to refer to specific instructions provided by the manufacturer for your particular grill model.


Do I need to use a water pan while smoking on a charcoal grill?

Using a water pan while smoking on a charcoal grill is not mandatory, but it can be beneficial for several reasons. Here are some factors to consider:

  1. Moisture Retention: A water pan helps to maintain a higher level of moisture inside the grill. The water in the pan evaporates slowly, creating a moist environment that helps prevent the meat from drying out during the smoking process. It can also help in maintaining a consistent temperature and preventing fluctuations caused by temperature spikes.
  2. Temperature Regulation: The water in the pan acts as a heat sink, absorbing and distributing heat throughout the cooking chamber. This helps to stabilize the temperature and provide a more even cooking environment, avoiding hot spots.
  3. Smoke Production: When fat and juices from the meat drip into the water pan, they create steam and mix with the smoke generated by the charcoal. This combination can enhance the flavor of the meat while adding moisture. Additionally, it can help minimize excessive smoke and reduce the possibility of bitter flavors caused by incomplete combustion.
  4. Easy Cleanup: Using a water pan makes cleaning up easier, as it catches drippings and helps prevent them from sticking to the grill's bottom, reducing the chances of flare-ups.


Ultimately, the decision to use a water pan when smoking on a charcoal grill depends on personal preference and the particular recipe or smoking technique you are using. Experiment with and without a water pan to see which method produces the results you desire for your smoked dishes.


How long does it take to smoke different types of meat on a charcoal grill?

The cooking time for different types of meat on a charcoal grill can vary depending on factors such as the size and thickness of the meat, the temperature of the grill, and personal preference for doneness. However, here are some general estimated cooking times for smoking common types of meat on a charcoal grill:

  1. Pork Ribs:
  • Baby back ribs: 3-4 hours
  • Spare ribs: 4-6 hours
  1. Brisket:
  • Whole brisket: 10-12 hours
  • Brisket flat: 6-8 hours
  1. Pork Shoulder (Pulled Pork):
  • Whole pork shoulder: 10-12 hours
  • Pork shoulder butt: 8-10 hours
  1. Chicken:
  • Whole chicken: 1.5-2.5 hours
  • Chicken thighs/legs: 1-1.5 hours
  1. Turkey:
  • Whole turkey: 4-6 hours (varies depending on size)
  • Turkey breast: 2-4 hours (varies depending on size)


It's important to note that these times are approximate, and it's always best to use a meat thermometer to ensure the meat reaches the proper internal temperature for safety (e.g., 145°F / 63°C for pork, 165°F / 74°C for chicken and turkey). Also, maintaining a consistent temperature in the grill is crucial for achieving proper cooking.


Can I smoke vegetables or fruits on a charcoal grill?

Yes, you can smoke vegetables and fruits on a charcoal grill. Smoking vegetables and fruits can add a unique and delicious flavor to them. However, it's important to note that fruits and vegetables have a high moisture content, so they may not require as much cooking time as traditional meat or fish. It's recommended to use indirect heat and low temperatures when smoking fruits and vegetables to avoid overcooking them.


Are there any specific safety precautions to take when grilling with charcoal?

Yes, there are several safety precautions to consider when grilling with charcoal:

  1. Choose a safe location: Place the grill in an open and well-ventilated area away from flammable objects like trees, dry grass, and buildings.
  2. Keep a distance: Ensure that the grill is at least 10 feet away from any structures or combustible materials.
  3. Use a sturdy surface: Place the grill on a stable and non-combustible surface like concrete or brick, avoiding wood decks or flammable surfaces.
  4. Keep a fire extinguisher nearby: Have a fire extinguisher, or a bucket of sand or water, nearby to help suppress any potential fire quickly.
  5. Proper charcoal storage: Store charcoal briquettes in a cool, dry place, away from moisture and flammable substances.
  6. Light charcoal safely: Avoid using gasoline, kerosene, or lighter fluid to start the charcoal. Instead, use a chimney starter or charcoal starter cubes for safer ignition.
  7. Wait for the coals to cool: Always allow the coals to cool down completely after grilling. Dispose of them in a metal container or fireproof ash can.
  8. Use long-handled tools: To prevent burns and injuries, use long-handled tools specifically designed for grilling, ensuring you keep a safe distance from the flames.
  9. Supervise the grill: Do not leave the grill unattended while it is lit, especially when children or pets are nearby.
  10. Clean the grill grates: Regularly clean the grill grates to remove grease buildup, reducing the risk of flare-ups and potential fires.


Remember, following these safety precautions will help ensure a safe grilling experience with charcoal.


How can I add flavor to the charcoal while grilling?

There are several ways you can add flavor to your charcoal grill while grilling. Here are a few suggestions:

  1. Marinades: Marinate your meat or vegetables in a flavorful mixture before grilling. This allows the flavors to penetrate the food as it cooks over the charcoal.
  2. Wood chips: Soak wood chips (such as hickory, apple, or mesquite) in water for about 30 minutes, then drain and place them directly on the hot charcoal. The smoke produced by the wood chips will infuse a delicious smoky flavor into your food.
  3. Spice rubs: Apply a dry spice rub to your meat or vegetables before grilling. This adds an extra layer of flavor to the food as it cooks.
  4. Herb bundles: Bundle together fresh herbs like rosemary, thyme, sage, or bay leaves and place them directly on the hot charcoal. This will release aromatic herb-infused smoke that will enhance the flavor of your food.
  5. Citrus zest: Sprinkle citrus zest (lemon, lime, or orange) directly onto the hot charcoal. The natural oils in the zest will add a subtle citrus flavor to your grilled food.
  6. Barbecue sauces: Brush your meat or vegetables with your favorite barbecue sauce during the last few minutes of grilling. The heat of the charcoal will caramelize the sauce, creating a flavorful glaze.


Remember to experiment with different combinations of these methods to find your preferred flavor profile.

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